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Manufacturing Transformation

What is Digital and Sustainable Manufacturing?

Digitization enables companies to embed sustainability into their industrial systems and optimize operational results to achieve the greenest scenario at the lowest cost. IIoT can be used to collect high-precision industrial data and enable remote collaboration by running operational processes outside the cloud. Overlaying AI models on these digital representations of the enterprise can help determine where the new adjustments can have the greatest impact.

Why is TWIN Transformation of Manufacturing so important?

Most manufacturing companies are aware of the need to digitally transform, and they understand that the changes will be significant. The following three areas of focus are the most important for meeting sustainability goals:

  1. Production processes: To make manufacturing more sustainable producers must save energy, reduce waste and increase visibility.
  2. Workforce training: Manufacturers can use digital sharing tools to support and improve sustainable practices and smarter actions to reduce knowledge losses as skilled workers retire.
  3. Supply chain: A more efficient supply chain helps reduce our carbon footprint by saving energy, reducing the need for warehouses and optimizing logistics.

Sustainability in manufacturing is built upon a foundation of data

One of the often-overlooked benefits of using technology to accelerate change is improved sustainability.

Manufacturers that have engaged in digital transformation efforts understand that data will play a significant role in addressing the sustainability problem. In reality, data analytics, with a major focus on machine learning and artificial intelligence (AI), is the most crucial technology for managing sustainability.

Organizations now have unprecedented amounts of data at their disposal, but extracting insights from that data quickly and efficiently needs digitalization. Digital technologies can turn data into operational benefits and enhanced efficiencies are critical to enable quantum improvements in sustainable manufacturing sustainability.

What are the success factors in implementing Digital and Sustainable Manufacturing?

Five Success Factors Driving Sustainable Manufacturing With Digital Transformation

Establish a foundation for compliance

The first step in environmental digital transformation is to build a solid basis for compliance data. Centralizing company data helps to enhance how compliance information is managed and accessible; when firms have a single point of control and visibility, they can successfully simplify compliance. Consolidating your data in the form of cloud-based software and laying a solid basis for compliance information reduces the chance of reporting errors, such as inaccuracies and incompleteness, and establishes a single source of truth. Since your business manages this information centrally, you may transmit it to all relevant regulatory databases at the state or federal level for compliance reporting. The digital system acts as the compliance framework, allowing you to create effective sustainable practices on a solid base.

Establish data monitoring

Now that a solid basis is established, it's time to examine the data. You may collect all important compliance data for sustainability laws by starting a continuous data monitoring strategy. As a consequence, data visibility and information management are improved. Furthermore, when data collecting operations are automated, they are carried out with less work and with fewer mistakes.







Build a Transparent Supply Chain

Supply chain leaders want visibility in order to achieve sustainability goals when digitizing. It is extremely difficult to follow things from development to delivery in a regulated manner if they lack openness and data exchange with their suppliers. This makes identifying supplier risk, protecting the brand, and reporting compliance concerns more difficult in the future.
Visibility is usually improved in today's digital environment by adopting supply chain technology, which gives data regarding shipping logistics, manufacturing statuses, and supply chain processes. The data generated by this technology assists businesses in improving their efficiency by predicting inventory shortages, eliminating process bottlenecks, achieving standard requirements, and tracing items through the delivery stage. Furthermore, this technology assists companies in avoiding outdated and unsold inventory, lowering carbon emissions from logistical activities, optimizing fulfillment decision-making, and minimizing waste across raw material inventories. Visibility enables companies to identify and correct inefficiencies across the supply chain, allowing them to immediately decrease costs and work toward their sustainability goals.

Automate notifications and important updates

Keeping up with system and business upgrades is a critical aspect of maintaining sustainable compliance. Corporate, personnel, and regulatory information about facilities is always changing. As a result, it's critical to build up an automatic notification system to keep your team up to date on the newest document, workflow, and data changes.
Assume that a SOP is revised for safety reasons. An automated method might generate an alert that this modification has been made, minimizing the amount of propagated mistakes for compliance reporting. Automation also relieves staff of the need to do several processes to update information and decreases the chance of human mistake.







Unify your processes

The final phase is included into the digitalization process. The ultimate objective of digital transformation is to integrate all of an organization's activities and procedures. After adopting environmental digital transformation in one area of business, a corporation may extend into other areas, providing the groundwork for further digitalization. This method enables businesses and compliance teams to turn their environmental compliance program across several domains into an auditable and continuous process. Most significantly, this strategy maintains accuracy and reduces the risk of noncompliance across the whole compliance data management process.

We are IPG - The TWIN Transformers

iPG Framework iPG INNOVATE · PERFORM · GROW INNOVATE Acceleration Incubation Discovery PERFORM Baselining Use case profiling Implementation & monitoring GROW Maintain profitability Expansion & leadership Growth strategy

Four Areas of Impact on how how manufacturing can be sustainable-and sustainability can be manufacturable

Product Design

  • Decisions made during the product design stage can account for up to 80% of a product's lifetime emissions.
  • Companies can make the proper decisions by drawing on established cost-optimization approaches and integrating greenhouse gas emissions in the simulation and trade-offs.
  • Additionally, labor and energy expenses have grown, as have raw material costs. A stronger emphasis on MRO and alternative sustainable materials is critical to meeting targets.
  • Lifecycle Packaging

  • Eco-friendly packaging has moved from the "buzz" to the "regular." Driven by the pandemic and ever-increasing restrictions, the need to reimagine ways of working, as well as increased public awareness, have prompted manufacturers to take rapid action and make big pledges.
  • Breakthrough creative concepts - from biodegradable or compostable to bioplastics - promote continuous advances and leading trends. The ever-popular reduce-reuse-recycle strategy, on the other hand, is here to stay.
  • Carbon Footprint

  • The next significant opportunity for manufacturing are to go net-zero and circular. Utilizing sustainable and innovative solutions to run industries, such as renewable electrical supplies or green hydrogen, will become the new normal.
  • Energy management should be seen as an essential component of any decarbonization effort. Excellent energy management performance is not just a regulatory need or a proactive commitment, but it also makes good commercial sense in order to build long-term value.
  • Operational Excellence

  • For decades, investments in operational excellence projects to increase operational efficiency and eliminate waste have been a priority.
  • Nevertheless, companies are challenging to achieve breakthrough or long-term sustainable results.
  • By integrating operational excellence principles with a focus on sustainability, organizations can drive positive change, reduce environmental impact, and achieve long-term sustainability goals while enhancing operational efficiency and effectiveness.
  • Creating Exceptional Value Out of Open Innovation

    CLIENT QUOTES ABOUT IPG on "Manufacturing Transformation"

    IPG’s deep expertise in Global Footprint & Operating Model redesign proved highly valuable. Another key success factor was the close integration with our organization, combined with a pragmatic, results-oriented approach. Within months, a clear roadmap was created and full management alignment was achieved.


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    Reinhard Mayer

    Former CFO GETINGE Group

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    Dr. Martin Schefter

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    ★★★★★
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    Joachim Dürr

    CEO/ JOST Werke SE

    IPG’s deep expertise in Strategy & Business Model Innovation proved highly valuable. Another key success factor was the close collaboration with our organization, combined with a pragmatic, results-oriented approach. Within months, a clear roadmap was established and full management alignment was secured.


    ★★★★★
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    Dr. Jörg Dalhöfer

    CEO Bea Group

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    Dr. Torben Schüttfort

    Managing Director Becton Dickinson Rowa Technologies

    Within just a few weeks, we identified key improvement potential using IPG’s benchmarking approach, developed a clear roadmap, and secured full alignment from our Global Supply Chain Management team. Especially valuable was IPG’s trend analysis, which highlighted important market drivers that will shape our supply chain strategy in the years ahead.

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    Kai Könecke

    Chief Supply Chain Officer Emmi

    DIGITAL FITNESS along our entire JOST value creation process is a key success factor for us. Together with IPG, we were able to uncover important efficiency potential in purchasing, supply chain and production and define valuable focal points for future digital solutions in company-wide JOST process management.


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    Dirk Hanenberg

    COO JOST Werke SE

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    Markus Schenker

    Supply Chain Management Uster Technologies

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    Platform Manager NEXT INDUSTIES

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    Head of Industrial, Multimedia and Distribution JAE Europe

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    Marion Milanović

    MIND – Milanović Industries Group

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    Dietmar Gessner

    Swiss Federal Railways (SBB) AG

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    President / Head of Business Development / procure.ch / cablex

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    Wilhelm Keienburg

    Managing Director BME Academy

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    ★★★★★
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    Andreas Kyburz

    Managing Director procure.ch

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    Executive Director IT & Marketing Metalac Group

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    Alex Waser

    Former CEO Bystronic Member of Conzzeta Executive Committee

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    Former Vice President & GM Becton Dicikinson Rowa Technologies

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    Former Director R&D Acute Care Therapies Maquet Cardiopulmonary

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    Managing Director BARTEC Safe.t Technology

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    ★★★★★
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    Swiss Federal Railways (SBB) AG

    When it comes to topics related to innovation and digitalization (AI, IoT, automation, etc), Carsten Vollrath and his team are a top address.





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    Former CEO M-Industrie Migros-Gruppe

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    Acting Board Chair My New Red Shoes (MNRS)

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    Axel Butterweck

    Former CPO Swiss Post

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    Dirk Reich

    Co-Founder / Board Member Log-hub Imperial Logistics

    As recognized Thought Leader and Co-Creator for innovation with a long track record in the digital transformation of leading companies, IPG's expertise within the Swiss dialogue about digitalization and technology management (i.e. in the national INDUSTRIE 2025 initiative) especially with regards to the development of unique digital business models is highly appreciated!

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    President Swiss Technology Network

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    Managing Director Fellows & Sparks

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    Markus Medart

    Former President Supply Chain Getinge Group

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    Christoph Hellenbrand

    Director R&D Becton Dickinson Rowa Technologies

    On behalf of the Chamber of Commerce, we express our satisfaction with the successful collaboration on the industrialization and digitalization of the Serbian economy. IPG’s expertise in digital transformation has been highly valued in shaping industrial policy strategy and supporting Serbia’s digital transformation initiatives.


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    Assistant Director Chamber of Commerce and Industry of Serbia

    In the comprehensive exchange of knowledge and the global networking of know-how from different areas and perspectives, we see IPG with the relevant industry 4.0 competence as a valuable partner and impulse generator for the further development of Smart Factory solutions.



    Prof. Dr. Vidosav Majstorović

    Professor Mechanical Engineering Faculty University of Belgrade

    Future based, disruptive and out of the box thinking. Those who want to shape the future learn methods and skills in the "Certified Digital Procurement Manager" (CDPM) certificate course.




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    Head of Purchasing | Management Member Plica AG

    In the "Certified Digital Procurement Manager" (CDPM) certificate course teach Top advisers, who make the red thread in the well-structured course structure clearly noticeable. The final thesis enables the immediate transfer into the daily business.



    Eduardo Stahel

    Head of Purchasing Software + License Management Swisscom

    The "Certified Digital Procurement Manager" (CDPM) certificate course opens the perspective for the current way of working in purchasing and gives new perspectives for a sustainable purchasing organization. The interaction of theoretical basics, practical examples and the work with concrete use cases provides the participants with a suitable tool for the implementation in their own company.

    ★★★★★
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    Christoph Maier

    Giesecke+Devrient Currency Technology

    The challenges of a future purchasing structure in Purchasing 4.0 are manifold and decisive. With the certificate course "Certified Digital Procurement Manager", IPG has laid the foundation for us to be able to plan and implement a market-driven & strategic development at an early stage. The methods imparted are innovative and show a trend-setting analysis of upcoming necessities.

    Enrico Florschuetz

    Commodity Lead Buyer N3 Engine Overhaul Services

    My expectations of the "Certified Digital Procurement Manager" (CDPM) certificate course in terms of content, quality and speakers were exceeded. Despite the packed six days, there was no shortage of group work; the class size was ideal for this. In each module we were able to practice the topics in a practical way and at the end we could embed them in the individual case study. I can use this "one to one" in my daily business.

    Lukas Schenker

    ICT Sourcing Manager Aargauische Kantonalbank

    As one of the first classes to be allowed to complete the majority of the "Certified Digital Procurement Manager" (CDPM) certificate course online, the need for digitization was clearly demonstrated to us. Thanks to the exciting modules and the practical case studies, taking into account the entire value chain, my view was sharpened to think and act in digital processes.

    Marcel D. Hess

    Head of Procurement & Logistics Georg Utz AG

    SUCCESS CASES on “Manufacturing Transformation”

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